Basic Info.
Casting Method
Investment Casting
Molding Technics
Precision Casting
Application
Machinery Parts
Surface Preparation
Sand Blast
Machining Tolerance
+/-0.15mm
Certification
SGS, RoHS, ISO 9001:2008, ISO/Ts16949:2009
Materials
Stainless Steel, Carbon, Alloy Steel
Production Process
Silica Sol Investment Casting
Transport Package
Customized Impeller Casting Packaging: Inner PVC
Specification
Weight: 0.1-100kg
Product Description
TS16949 Besser Power Lost Wax Vacuum Casting Auto Spare Parts Casting Tape Turbocharger
Specification
Material | Stainless Steel, Carbon Steel, Low Carbon Alloy Steel |
Process | Silica Sol Investment Casting, Machining, Mirrror Polishing, Brush Polishing, Electro Polishing, Painting, Powder Coating, Zinc Plating |
Designs | 1.As per the customer's drawings 2.As per the customer's samples |
Certificate | ISO9001 and TS16949 |
Standard | ASTM, DIN,JIS, EN, ISO, GB standards |
Software | Pro/E,UG, Solidworks, Auto CAD, PDF |
Finished | Polishing, sand blasting, heat treatment, painting, powder coating, anodizing, electroplating, Chrome plating, mirror polishing. |
Service | OEM service available. |
Product | All kinds of sand casting:Include automotive parts, railroad parts, marine parts, pump body, valve parts, architectural parts and Petroleun Machine Accessories |
Advantage | 1.With 16years in casting; 2.Near Sea Port and Air Port; 4.Passed ISO9001 and TS16949 5.From Casting to Finished surface, Owned casting, polishing and plating workshops, We can offer Good quality and strict delivery time. 6.With samples and order:We can offer dimension report,Chemical composition and Mechanical properties 7.Control material with spectral and thermal analysis equipment (density and processing) 8.Spectral analysis of rawmaterial and liquid melt, batch before casting. |
Inspection | 1.Foundry in-house 2.Third Party inspection available upon requirement |
Packing | Carton Box with Pallet/Wooden Box/Steel Pallet |
Product Description
S/N | Features | Description |
1 | Item name | Investment Casting |
2 | Item number | Same with Model Number |
3 | Brand Name | BesserPower |
4 | Material | Stainless Steel, Super Alloys, Alloy Steel and Carbon Steel |
5 | Dimension | Customized |
6 | Casting Weight | 0.1-100kg |
7 | Shapes | As your drawing or samples |
8 | Drawing Format | CAD, IGS, STP, PRT, etc |
9 | Capacity | 200 tons per month |
10 | Production Process | Silica Sol Wax Lost Casting & Vacuum Casting |
11 | Certificates | TS16949:2009 & ISO9001:2008 |
Common Materials
Stainless Steel | Alloy Steel | Carbon Steel | Super Steel |
SS301/302/303/304/310/316 | 42CrMo/42CrMo4/30CrNiMo | 10# 15# 20# | Inconel Alloy 600/601/604/606 |
SS304L/316L/316Ti | 20CrMo/20Cr/40Cr/42Cr | 25# 30# 35# | Inconel Alloy 613/617/622/625 |
410/416/420/430/440/446 | 4130/4140/4330/4340 | 40# 45# 50# | Inconel Alloy 672/686/690/691 |
1.4301/1.4303/1.4304 | 6350/8620/8630 | Q235A/Q235B | Inconel Alloy 692/693/702/706 |
1.4305/1.4308/1.4309/1.4310 | 16Mn2/20Mn2/30Mn2 | Q345A/Q345B | Inconel Alloy 718/720/721/725 |
Cr13/2Cr13/3Cr13/4Cr13 | 35Mn2/40Mn2/45Mn2 | 1.0308/1.0037 | Inconel Alloy 740 |
5Cr13/6Cr13 | 50Mn2/60Mn2 | 1.0060/1.0503 | K418/K413/K213/K18/K13 |
X12CrNi177/X12CrNi188 | 16MnCr5 | 1.0401 | |
X2CrNi1810/X5CrNiMo1812 | 1.0053/1.0569/1.0562 | | |
Produciton Equipment List
No. | Equimpent Name | QTY |
1 | Wax liquid static barrel | 5 |
2 | Wax dewater barrel | 5 |
3 | Wax extract heating barrel | 2 |
4 | Double work positions wax injection machine | 6 |
5 | Sand cover machine | 7 |
6 | Dehumidifier | 6 |
7 | Dewaxing machine | 1 |
8 | Double doors gas baking machine | 2 |
9 | Single door electric baking machine | 2 |
10 | 200kg electric furnace | 4 |
11 | 500kg electric furnace | 1 |
12 | 25kg electric vacuum casting furnace | 1 |
13 | Hanging-type shot blasting machine | 6 |
14 | Crawler-type shot blasting machine | 6 |
15 | Hydraulic pressure moulding machine | 4 |
16 | Dust collecting machine | 4 |
17 | Heat treatment machine | 4 |
18 | Centrifugal grinding machine | 1 |
19 | High pressure sand blasting machine | 4 |
20 | CNC machine center | 20 |
21 | CNC lathe | 20 |
Inspection Equipment List
No. | Inspeciton Equipment List | QTY |
1 | Chemical analysis spectrograph | 1 |
2 | Strength testing machine | 1 |
3 | Hardness testing machine | 1 |
4 | Metallographical analysis machine | 1 |
5 | Flurescent penetrant inspection | 1 |
6 | Magnetic particle inspection | 1 |
7 | Coordinate measuring machine | 1 |
8 | Detecting projector | 1 |
9 | Roughness testing machine | 1 |
Customized Products
Production Process
Certificates
TS 16949:2009 ISO9001:2008
Test Equipments
Testing Reports
1.Chemical composition report
2.Tensile strength report
3.Brinell hardness report
4.Metallographic structure report
5.Key dimension checking report
6.Full dimension report
Shipping
1.Loading Port:Ningbo or Shanghai, China
2.Sample time:15-20days (as detailed requirement)
3.Delivery time for Mass:25days after samples approval depending on detailed requirement.
Why choose us?
1.Fully Automatic The Free Cylinder Pressure Wax Machine
2.Water Blasting Machine for Surface Treatment of High Standards
3.Constant Temperature and Humidity System Shell Pipeline
4.Efficient Vacuum Melting and Casting Furnace
5.Automatic Large Heat Treatment Furnace
6.Hot Steam Dewaxing Autoclave
7.High Degree of Automation Equipment
8.Over 12 Years of Manufacture & Customer Service Experience
9.OEM Service available
10.CNC Service available
Contact US NOW
Ms.Erica LUO :0086-187-5833-7493
Send us Inquiries with Drawings, Materials, and QTY,
We will offer you price within 12 Hours !
Please feel free to call me.
The advantages & disadvantages of investment casting
Precision Investment casting (Lost Wax Casting)
Investment casting, often called lost wax casting, is regarded as a precision casting process to fabricate near-net-shaped metal parts from almost any alloy.
The investment casting process is as follows:Producing a master pattern-metal mold making-wax patterns making-assembling the wax patterns-dipping & stuccoing to make the shell mold-dewaxing-burnout & preheating--melting & pouring-shell mold removing-cutting-post processing.
There are two main processes of investment casting:Water glass process & silica sol process
The water glass process is suitable for large parts of carbon steel, alloy steel, ductile iron & grey iron.
The silica sol process is for small parts of stainless steel casting (ss304, ss316, ss316l).
We can offer you both of these processes as your requirements, but we focus on silica sol process casting business as we focus on high-level markets all over the world.
The advantages & disadvantages of investment casting
Advantages:
Complex shapes which are difficult by any other method are possible;Very close tolerances and excellence surface finish can be obtained;Ready for use with little or no machining required;Almost any metal can be cast;No parting linesCapable of large scape so that lower cost
Disadvantages:
Time-consumed processExpensive labor costLimited casting sizeOccasional defects;
Applications
Aerospace, industrial gas turbine, medical, automotive, military, sports/recreation
Address:
32 North Yihuan Rood, Zhangqi, Cixi, Ningbo, Zhejiang, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Auto, Motorcycle Parts & Accessories, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Tools & Hardware, Transportation
Company Introduction:
We have been 14-year specialized in lost wax casting all kinds of stainless steel, carbon steels and alloy steels. The casting parts have been applied in various industires, including aerospace, automotive, marine, railway, precision machinery, bathroom accessories, hardware tools, construction and so on.
We are located in ningbo and 2-hour driving way from Shanghai. The factory covers an area of 10, 000 sq. M, including a workshop area of 30, 000 sq. M. Fixed asset is over 10 million yuan and the yearly throughput reaches 2000 tons.
We have obtained the certificates of TS16949: 2009 & ISO9001: 2008 Quality Management System. And we never stop pursuing efficient management with great efforts all the time.
The company also plans to introduce modern enterprise management system of ERP, and therefore, realizes the modern management of th whole process from the beginning of the clients′ orders to the export of products.
We cooperate closely with suppliers in related industries. So we have the ability to provide you best quality products with advantageous price.
If you have interests in our factory, please send us your drawings and other requirements. We will offer you quote sheet within two days.
Phone: 86-187-5833-7493